For most applications, you can get longer tap tool life and lower likelihood of breaking a tap off in the hole by using a lower percent of thread. Most tap drill charts call out only one tap drill size, and that will produce an approximate 75 percent thread. These specifications also provide a minimum value that varies from approximately 53% to 75%, depending upon the diameter and pitch of thread. For example, American National and Unified thread specifications provide for a maximum of 83 1/3% thread. But is it okay to have less than 100% threads? In fact, many standards bodies insist on it. Now we all know what happens when we break a tap, right? Sailors would go running out of the shop if they heard the language we use in that case. Getting 95% of the strength with 1/3 the force on the tap means you’re dramatically less likely to break the tap off in the hole. But here is the real kicker: That 100% thread requires 3 times the power to tap! Why do you care? because it is the power to tap that breaks taps, for one thing. Kennametal says a 100% thread is only 5% stronger than 75% thread. In fact, they contribute surprisingly little strength. They’re pretty delicate anyway and will wear off quickly. Now suppose you ran a twist drill down the hole and shaved off some of the peaks. Imagine the fully formed internal thread. To know which drill bit size is right for your particular tapping application, you need to consider what thread percentage you want when you’re done tapping. How can that be? Well, it’s actually pretty simple. Anytime you see just one size being recommended, you know you can do better–one size does not fit all when it comes to tapping. The same is true of the size recommended on the tap and even the recommended size from the tap manufacturer. Moreover, the size recommended in most drill bit size charts is very often not the best size to use. Let’s start with an important fact–there isn’t just one drill bit size to use for a given tap size. Newsflash: There Isn’t Just One Drill Bit Size for a Tap But in this age of computers and the Internet, you can do better. If it has information on which twist drill size to use for tapping, so much the better. Make no mistake: having a good drill bit size chart (sometimes called a “drill index”) is a very handy thing indeed to have around. What’s better than a drill bit size chart? Let us help, and BTW, it’s completely free too! If you just want a simple tap drill chart in Metric and Imperial sizes, or a pdf you can print and post in your workshop, scroll on down.īut, before you do, wouldn’t you like to hear about something that’s much better in every way? Something that’ll make it much less likely you’ll break a tap? Something a little more modern than a simple chart? Order online today or browse our offerings below.Tap Drill Chart: Metric & Imperial Size Morse taper shank high speed steel drills with an oxide finish.Titan USA Silver & Deming drills with round, half-inch shanks.These drills are available in cobalt straw finish or cobalt altin coated. High speed steel drills with an oxide finish in a wide range of sizes from Titan USA.The altin coated drills can be used to machine stainless steel or nickel-based or titanium alloys, in situations where extreme temperatures occur. Jobber length M42 cobalt drills from Titan USA.Titan USA Black & Gold Series high speed steel drills in jobber length and a full range of sizes.High speed steel jobber drills in bright finish, oxide finish or tin coated, with a variety of sizes and points, from Titan USA.The ZELX taps in YMW’s extensive catalog allow you to work with just about any material, any dimension and on any job. A huge selection of taps and dies from Yamawa.This tap provides a more affordable option by enabling you to use one tap to work with a variety of materials, so you do not have to stock numerous types of taps.
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